AI-Powered Intelligent Manufacturing Solutions

The core of AI-powered intelligent manufacturing is "data-driven decision-making and intelligent process optimization." Enterprises should start with point-specific breakthroughs (e.g., quality inspection, equipment maintenance) and evolve toward full-link intelligence based on their pain points, ultimately achieving the transformation from "manufacturing" to "intelligent manufacturing." Key success factors include: top-level strategic support, data governance capabilities, technical implementation teams, and an agile mechanism for continuous iteration.

Accelerated Product Development

Core Pain Points
1. Long R&D cycle, with time - consuming physical prototype verification, and multi - parameter optimization relying on manual trial - and - error.
2. Data fragmentation across different stages, and a lack of dynamic tracking throughout the product’s entire lifecycle.
3. High costs associated with small - batch verification.
Solution Approach
By establishing a real - time closed loop of “Physical World - Digital Twin - AI Optimization”, map the full - lifecycle product data (covering R&D, production, and user usage) into a dynamic virtual model. Utilize machine learning and multi - objective optimization algorithms to predict performance, conduct simulation verification, and autonomously optimize key parameters within the digital space. This drives rapid iteration in the physical world, enabling the innovation of the product development paradigm characterized by “zero pilot production cost, full virtual verification, and AI - fueled iterative innovation”.

Product Architecture

Leveraging digital twin technology, we construct digital twin models for the laboratory, factory, and production processes. Through the digital twin of the lab and factory, we accelerate the transition from laboratory testing to mass production, shortening the new product introduction cycle. By leveraging the digital twin of production processes, we predict production trends, intervene in the production process in real - time, optimize production objectives, and enhance product quality and production efficiency. We digitally map the product attributes from the lab and market environment to predict the actual product attributes, accelerating product iteration speed and aligning products more closely with market demands. Employing multi - factor and multi - objective algorithms, we dynamically seek the optimal solution for business value. During the product development process, we comprehensively consider multiple factors such as cost, quality, and performance, achieving optimization in product development.

AI Production Scheduling

Core Pain Points
1. Scheduling metrics are single - dimensional, making it difficult to balance multi - objective optimization, which leads to insufficient rationality in production plans.
2. When order insertions occur frequently, it is challenging to coordinate the production progress of complex products. Delivery lead times are easily disrupted, and order response efficiency is low.
3. Long waiting times in scheduling result in the idling of resources such as equipment and manpower. Alternatively, irrational scheduling causes resource conflicts, exacerbating waste.
4. Production progress data is opaque, and feedback is delayed. Abnormalities are hard to capture promptly, preventing management from making quick adjustment decisions.
Solution Approach
Integrate data from systems like ERP and MES. Gather static basic information (e.g., production orders, processes) and real - time dynamic data (e.g., work reporting, abnormalities) to build a data foundation for scheduling.
Leverage AI algorithms, incorporating resource and process constraints. Conduct intelligent computing for multi - objectives (e.g., delivery deadlines, resource utilization) to output precise plans tailored to order insertion scenarios.
Coordinate scheduling, equipment, and material systems for implementation. Collect data in real - time to monitor progress and detect abnormalities, enabling rapid decision - making.

Product Architecture

With the goal of achieving optimal total costs for the supply chain and factory, comprehensively considering capital occupancy costs, variable warehousing costs, NQC (non-quality costs), changeover costs, etc. Through AI algorithms, analyze and process X-week production plans, material and packaging supporting plans, production line information, etc. Under multiple constraints such as production capacity, materials, and personnel, achieve AI-aided decision-making under multi-objective constraints. It can not only generate optimal production scheduling plans that only consider in-factory costs but also provide more global and strategic optimal production scheduling plans from the perspective of overall factory and supply chain costs. Able to quickly adjust production scheduling plans according to periodic triggers or change triggers (such as urgent order insertion, equipment downtime), ensuring smooth production and effective cost control.

Production Process Parameter Optimization

Core Pain Points
1. Process - related talent shortage, with complex debugging and experience transfer highly reliant on manual work, hampering efficiency.
2. Prolonged cycle for equipment troubleshooting, lacking intelligent methods for swift fault diagnosis and optimization.
3. Production processes involve numerous parameters with high coupling, making it difficult for humans to precisely balance their interrelationships.
4. Poor product quality consistency, with significant fluctuations caused by inadequate parameter matching.
Solution Approach
Integrate engineering knowledge, expert experience, and production data to build a foundational material library.
Leverage algorithms like machine learning and deep learning to unearth data correlations and value, enabling AI to grasp process logic.
Through model inference, decision fusion, and iterative evaluation, drive automatic adjustment or intelligent recommendation of process parameters. This replaces manual efforts to resolve pain points such as parameter coupling and debugging challenges, accumulating experience and enhancing product quality and production efficiency.

Product Architecture

Dynamically optimize critical production parameters (e.g., temperature, pressure, speed, time) via data-driven methods to enhance quality, efficiency, and resource utilization. In Industry 4.0 contexts, combine AI and machine learning to transition from "experience-driven" to "data-intelligence-driven" processes, addressing traditional manual tuning issues like low efficiency and poor stability.

AI Quality Inspection Optimization

Core Pain Points
1. Manual visual inspection is inefficient, prone to missed inspections and misinspections due to fatigue, and lacks consistency.
2. Subtle scratches and multi - feature coupled defects cannot be accurately identified by traditional algorithms.
3. Quality inspection data (e.g., images, results) is scattered, failing to reversely guide production optimization.
4. New defect types are hard to incorporate into inspection in a timely manner, with lagging model updates and slow feedback.
Solution Approach
Collect full - volume samples to build a standardized database, and train models using deep learning to strengthen the recognition of complex defects.
After deployment, identify defects in real - time and link with systems for automatic handling. Meanwhile, continuously use inspection results to reversely train the model, enabling it to adapt to new defects and production lines. It can also generate dynamic rules to fit different scenarios. Ultimately, this improves quality inspection efficiency and precision, and connects with production optimization.

Visual Inspection Process

Industrial cameras and other devices collect data to be inspected. After undergoing inspection by the prediction engine, the data is input into the intelligent detection model for analysis, which then outputs results such as defect categories. Meanwhile, raw data from the production database flows into the training database, and the training engine conducts model training based on this data. Through an iterative process, the intelligent detection model is continuously optimized, forming a "training-inspection" closed loop. Inspection results are transmitted to the control module to adjust the process parameters of defective sections. Additionally, inspection data is retained to support model iteration and production optimization, thus forming a closed-loop business process of "data collection → inspection → training optimization → process regulation".

Product Architecture

The AI quality inspection system adopts a hierarchical collaborative architecture, building end-to-end capabilities from hardware to applications: The bottom hardware access layer collects raw data through imaging systems, industrial controllers, sensors, etc. The model deployment layer supports multi-mode adaptive scenarios such as public cloud, edge computing, and AI Cameras. The algorithm layer integrates deep learning (unsupervised learning, few-shot learning, etc.) with traditional algorithms (Hough transform, corner detection, etc.), complementarily handling complex/regularized quality inspection tasks. The engine layer relies on data annotation, storage, analysis, and training/prediction/decision engines, forming a closed loop of "data processing - model iteration - intelligent decision-making". The application tool layer, through interface customization, industrial cloud connection, device management, and annotation/training/deployment tools, connects algorithm capabilities with user operations. Ultimately, it realizes the full-process intelligence of quality inspection from data collection and intelligent analysis to business implementation, flexibly supporting the diverse inspection needs of production lines.

AI Intelligent Workstation

Core Pain Points
1. Manual processes such as assembly, packing, wiping, and feeding rely on employees' experience and consciousness, leading to frequent issues like missing steps, incorrect actions, and disordered sequences. These problems result in batch quality defects. Additionally, traditional sampling inspection has low coverage and a high rate of missed inspections.
2. In multi-variety production, switching SOPs between different products is complex. Employees tend to confuse operation standards, and manual supervision struggles to conduct real-time verification.
3. "Invalid motions" in employees' operations (e.g., repeated picking and placing of tools) cannot be quantified, hindering process optimization and efficiency improvement. Manual observation and recording are time-consuming and one-sided.
4. When multiple workstations operate in parallel, manual inspection coverage is insufficient, making it impossible to intercept abnormalities in a timely manner.


Solution Approach
Operation videos are collected via workstation cameras, and an AI model is trained to recognize the presence/absence of actions, the compliance of motion trajectories, and the sequence of steps.
Real - time determination of “OK/NG” is carried out. When NG is detected, audible - visual alarms or equipment locking are triggered, intercepting quality issues at the workstation itself and reducing rework costs downstream.

AI Intelligent Workstation Application Scenarios

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Monitoring of Cleaning Actions

Identify whether the cleaning action is performed.
Confirm that the cleaning direction is left - to - right one - way.
Verify if the one - way cleaning consists of 2 passes.
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Monitoring of Liquid Preparation Actions

Cameras are deployed at key positions for liquid preparation to recognize key actions in real - time.
Integrated with acid - base testers, image comparison is used to verify if the picking (of materials/reagents) is correct, and it automatically identifies whether the specifications match the operation instructions.
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Monitoring of Assembly Actions

Monitor the entire assembly process in real - time and accurately recognize key actions.
Once abnormal behaviors are detected, immediate warnings are triggered to prompt the production line to respond.
Automatically collect data and generate analysis reports to support management decision - making.
智慧仓储

AI Safety Camera

Core Pain Points
1. Traditional video surveillance relies on manual patrols. Due to limited human attention, abnormal events (such as leaving posts, smoking, and equipment belt breakage) are hard to detect in a timely manner. Often, they are only discovered during post - incident tracing, leading to expanded losses.
2. Scenarios like personnel behavior, vehicles, equipment, and the environment require separate system deployments (e.g., time - attendance machines for personnel leaving posts, sensors for equipment anomalies). 3. Data is not interoperable, resulting in high management costs.
Traditional surveillance only records videos without conducting intelligent analysis on the content.
4. Industries such as chemical engineering and construction have strict requirements for safety attire (hard hats, reflective clothing) and perimeter security. Manual inspections cannot cover all time periods and all areas.

Solution Approach
Based on AI - powered visual recognition technology, exclusive models are trained for six key scenarios: personnel behavior, vehicles, environment, and factory safety workstations. It parses video streams in real - time to automatically identify abnormal events (e.g., leaving posts, smoking, equipment malfunctions). Upon recognition, audible - visual alarms, system pop - ups, and SMS notifications are triggered within seconds, and it links with access control, production lines, and other systems to automatically execute responses like locking doors or shutting down equipment, compressing response time.
Simultaneously, it integrates multi - scenario data to build a unified visual dashboard, generating multi - dimensional reports to support optimized management decisions. Additionally, it supports plug - and - play lightweight deployment and scenario - specific function configuration, adapting to the monitoring needs of enterprises of all sizes.
This achieves end - to - end intelligent monitoring—from anomaly detection and real - time response to data closed - loop—addressing the pain points of missed detections, delays, and fragmentation in traditional manual monitoring.

AI Safety Camera Application Scenarios

Personnel Behavior Recognition

Recognition of leaving the post
Smoking recognition
Phone - using recognition
Recognition of personnel falling

Vehicle Recognition

Unauthorized parking of sedans
Violations by trucks
Forklift violations
Bicycle violations

Smart Devices

Equipment status
Anomaly detection
Safety zone
Belt breakage

Safety Attire Recognition

Hard hat recognition
Recognition of skin exposure
Work uniform recognition
Recognition of safety clothing

Environmental Risk Recognition

Smoke and flame recognition
Recognition of passageway occupancy
Factory Area Safety

Factory Area Safety

Personnel collision prevention
Perimeter alert
Path guidance
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